Product Description
What is plasma bevel pipe cutting machine?
Plasma Beveling and Cutting Machine is a kind of CNC equipment that utilizes high temperature plasma arc to process end bevels (such as V-type, J-type, U-type, etc.) of metal pipes, which is specially designed for welding prefabrication process. Its core functions include:
1. High-precision pipe cutting: cutting diameter range Φ20mm-Φ500mm (customizable)
2. Complex beveling: 15°-45° single/double-sided bevels with adjustable blunt edges.
3. Automation integration: can be integrated with pipe conveying lines and welding robots to form an intelligent production line.
What are the core advantages of the plasma pipe bevel cutter?
1. Efficiency Revolution
5-8 times faster cutting speed compared to traditional milling process (carbon steel 30mm thick pipe: plasma cutting speed up to 3,500mm/min vs. 150mm/min for milling).
2. Cost Savings
Energy consumption is only 1/3 of laser equipment, and the cost of consumables is 60% lower than oxyacetylene cutting.
3.Material Adaptability
Can handle carbon steel, stainless steel, aluminum alloy, copper pipe and even composite metal pipe (such as clad pipe).
4.Precision control
Tolerance of bevel angle ±0.5°, roughness of cut Ra≤25μm (meet AWS D1.1 welding standard).
5. Intelligent operation and maintenance
Equipped with automatic height adjustment system and collision detection, reducing manual intervention.
Product Parameters
Moving axis |
Choose cutting axis |
Range of activities |
Y axis |
Pipe rotary driving shaft |
360 ° free rotation |
X axis |
The trolley moves along the length of the tube |
The maximum stroke 6000 mm |
A axis |
The torch swings along the length direction of the pipe |
±60° |
B axis |
The torch swings along the radial direction of the tube |
±45° |
Z axis |
Torch move up and down |
Travel 300mm |
Basic configuration :Model |
5 axis pipe CNC cutting machine |
Round pipe |
Diameter 50-500mm |
Effective cutting length 12m |
cutting mehord |
Plasma can cut max 40mm |
Plasma cutting speed |
10-3500mm/min |
Max. Work piece rotating speed: |
8r/min |
Max. Longitudinal speed: |
3000mm/min |
A axis Bevel angle |
+-60 degree |
B axis Bevel angle |
+-45 degree |
Plasma bevel thickness |
depends on plasma source |
Control system |
FLMC-FX430B control system |
Driving motor |
Japan Panasonic servo Rotary axis=3000W |
japan Panasonic servo A axis=400W |
japan Panasonic servo B axis=400W |
japan pansonic servo Z=120W |
japan pansonic servo Y=1500W |
Software |
FLMC-Pipe Nest software |
Load |
5T |
Detailed Photos
5 Axis Plasma Cutting Torch SF-HC30P Height Controller
XYZAB five-axis synergistic realization of any angle of the space bevel molding, breaking through the traditional three-axis equipment limitations.
Plasma Power
200A-600A adjustable with 100% current carrying capacity
Pipe rotary driving shaft
Double gear backlash drive + pneumatic center assist 5 tons tube rotation jitter ≤50μm
FLMC-FX430B controller system
Preset 17 beveling programs, support RFID pipe identification→ automatic parameter tuning→ data traceability.
Support EIA code (G code) and FastCAM,FreeNest,SmartNest,IBE and other kinds of casing software. Support suffix TXT,CNC,NC,MPG,B3 and other G code.
Metal cutting samples
Industrial application
Energy Pipeline Engineering
37.5° V-bevel for 12m X80 high tensile steel LNG pipe (large inclination angle realized in A-axis)
Shipbuilding
30°+15° double-sided beveling of hull space mitered pipe (radial compensation in B-axis)
Chemical Pressure Vessels
Thick-walled composite tubes (titanium + steel) Layered beveling (Z-axis 300 mm stroke to accommodate sudden wall thickness changes)
Power pylons
5-ton oversized steel pipe K-bevel (pneumatic top center anti-flexing)
Nuclear Power Maintenance
In-line repair of pressurized openings in in-service pipelines (explosion-proof design)
MCAHINE CUTTING VS. HAND CUTTING
Achieving a higher level of precision in the cut
Obtaining a cleaner cut, which reduces the need for additional processes
Being able to cut intricate shapes, including miters, copes, saddles, hillsides, and more
Cutting a larger quantity of pipe in a shorter amount of time
Allowing the operator to visually verify the accuracy of the finished cuts before initiating the cutting process.
Index |
Parameter |
Industry Comparison Advantage |
Cutting accuracy |
Bevel angle tolerance ±0.5° |
40% higher than milling process |
Cutting speed |
Carbon steel 30mm: 1,500mm/min |
8 times faster than milling |
Bevel type |
V/J/U/K + customized composite bevel |
Support non-standard space curve |
Energy efficiency |
28kWh/hour (200A cutting) |
1/3 of laser equipment |
Consumable life |
Electrode/nozzle: 1,200 arc start |
2 times higher than standard parts |
Economic analysis
Cost |
Traditional process |
plasma bevel pipe cutting machine |
Saving benefit |
Beveling processing cost |
25$/m (milling) |
6.5$/m |
↓75% |
Equipment occupies |
40 square meters (multi-process) |
15 square meters |
↓62.5% |
Labor consumption |
120 minutes/pipe |
25 minutes/pipe |
↓ 79% |
Packaging & Shipping
Package of cnc plasma cutter:
Water-proof plastic film package with foam protection in each corner.
Solid Seaworthy Wood Box Package with Steel Belt.
Save space as much as possible for container loading.
Our Advantages
Our Services
# One year warranty for the machine
# Replacing all parts for free during warranty
# If nessessary, provide door to door service to your country
# 12 hours on line service
# Replying your email and offer tecnical service within 24 hours
FAQ
Question 1:How long about the machine's guarantee ?
Answer :1 year
Question 2:How about your after service ?
Answer :Technical support by phone, e-mail or MSN around the clock.
Question 3: How can we install the machine?
Answer :Friendly English version manual and operation video CD disk.
Question 4: How about the payment terms?
Answer:30% T/T for deposit, 70%T/T paid before shipping. T/T, West Union, Paypal
Question 5: Do You Arrange Shipment For The Machines?
Answer: Yes, dear esteemed customers, for FOB or CIF price, we will arrange shipment for you. For EXW price, clients need to arrange shipment by themselves or their agents.
Company Profile
About us:
1-Brands and variety of consumables:
We are producing replacements of Hypertherm, Lincoln, kaliburn, Thermal Dynamics, P80 and Chinese brands, including plasma electrode, plasma nozzle, swirl ring, plasma shield and retaining cap.
We use high-quality hafnium wire to ensure long service life and good cutting effect. Our product is affordable and can also ensure excellent performance.
2-Machines:
We have been specialized in CNC equipment and laser equipment more than 10 years. We can provide you products with high quality and low price. Our products include CNC plasma cutter, fiber laser cutter, laser welding machine, laser cleaning machine as well as related consumable material.
3- Business philosophy:
We want to build long-term relationships with customers rather than developing one-off deals.
By providing our products to help you succeed in your endeavors.
The core idea of ALLWIN is our commitment to achieving mutual success for our customers, shareholders, and employees through collaboration.
4-We are sure that one of our products is that you are looking for. We also welcome you to visit our factory!
