Fwincnc CNC Plasma Pipe Cutting and Beveling Machine 2 to 4 Inch Metal Steel Tube Plasma Pipe Beveler

Product Description

Product Description

What is plasma bevel pipe cutting machine?

Plasma Beveling and Cutting Machine is a kind of CNC equipment that utilizes high temperature plasma arc to process end bevels (such as V-type, J-type, U-type, etc.) of metal pipes, which is specially designed for welding prefabrication process. Its core functions include:

1. High-precision pipe cutting: cutting diameter range Φ20mm-Φ500mm (customizable)
2. Complex beveling: 15°-45° single/double-sided bevels with adjustable blunt edges.
3. Automation integration: can be integrated with pipe conveying lines and welding robots to form an intelligent production line.

What are the core advantages of the plasma pipe bevel cutter?

1. Efficiency Revolution
5-8 times faster cutting speed compared to traditional milling process (carbon steel 30mm thick pipe: plasma cutting speed up to 3,500mm/min vs. 150mm/min for milling).
2. Cost Savings
Energy consumption is only 1/3 of laser equipment, and the cost of consumables is 60% lower than oxyacetylene cutting.
3.Material Adaptability
Can handle carbon steel, stainless steel, aluminum alloy, copper pipe and even composite metal pipe (such as clad pipe).
4.Precision control
Tolerance of bevel angle ±0.5°, roughness of cut Ra≤25μm (meet AWS D1.1 welding standard).
5. Intelligent operation and maintenance
Equipped with automatic height adjustment system and collision detection, reducing manual intervention.

Product Parameters

Moving axis	Choose cutting axis	Range of activities
Y axis	Pipe rotary driving shaft	360 ° free rotation
X axis	The trolley moves along the length of the tube	The maximum stroke 6000 mm
A axis	The torch swings along the length direction of the pipe	±60°
B axis	The torch swings along the radial direction of the tube	±45°
Z axis	Torch move up and down	Travel 300mm

Basic configuration :Model	5 axis pipe CNC cutting machine
Round pipe	Diameter 50-500mm
	Effective cutting length 12m
cutting mehord	Plasma can cut max 40mm
Plasma cutting speed	10-3500mm/min
Max. Work piece rotating speed:	8r/min
Max. Longitudinal speed:	3000mm/min
A axis Bevel angle	+-60 degree
B axis Bevel angle	+-45 degree
Plasma bevel thickness	depends on plasma source
Control system	FLMC-FX430B control system
Driving motor	Japan Panasonic servo Rotary axis=3000W
	japan Panasonic servo A axis=400W
	japan Panasonic servo B axis=400W
	japan pansonic servo Z=120W
	japan pansonic servo Y=1500W
Software	FLMC-Pipe Nest software
Load	5T

Detailed Photos

 

5 Axis Plasma Cutting Torch SF-HC30P Height Controller

XYZAB five-axis synergistic realization of any angle of the space bevel molding, breaking through the traditional three-axis equipment limitations.

 

Plasma Power

200A-600A adjustable with 100% current carrying capacity

 

Pipe rotary driving shaft

Double gear backlash drive + pneumatic center assist 5 tons tube rotation jitter ≤50μm

FLMC-FX430B controller system

Preset 17 beveling programs, support RFID pipe identification→ automatic parameter tuning→ data traceability.
Support EIA code (G code) and FastCAM,FreeNest,SmartNest,IBE and other kinds of casing software. Support suffix TXT,CNC,NC,MPG,B3 and other G code.

Metal cutting samples

Industrial application

Energy Pipeline Engineering
37.5° V-bevel for 12m X80 high tensile steel LNG pipe (large inclination angle realized in A-axis)
Shipbuilding
30°+15° double-sided beveling of hull space mitered pipe (radial compensation in B-axis)
Chemical Pressure Vessels
Thick-walled composite tubes (titanium + steel) Layered beveling (Z-axis 300 mm stroke to accommodate sudden wall thickness changes)
Power pylons
5-ton oversized steel pipe K-bevel (pneumatic top center anti-flexing)
Nuclear Power Maintenance
In-line repair of pressurized openings in in-service pipelines (explosion-proof design)

MCAHINE CUTTING VS. HAND CUTTING
Achieving a higher level of precision in the cut 
Obtaining a cleaner cut, which reduces the need for additional processes
Being able to cut intricate shapes, including miters, copes, saddles, hillsides, and more
Cutting a larger quantity of pipe in a shorter amount of time
Allowing the operator to visually verify the accuracy of the finished cuts before initiating the cutting process.

Index	Parameter	Industry Comparison Advantage
Cutting accuracy	Bevel angle tolerance ±0.5°	40% higher than milling process
Cutting speed	Carbon steel 30mm: 1,500mm/min	8 times faster than milling
Bevel type	V/J/U/K + customized composite bevel	Support non-standard space curve
Energy efficiency	28kWh/hour (200A cutting)	1/3 of laser equipment
Consumable life	Electrode/nozzle: 1,200 arc start	2 times higher than standard parts

Economic analysis

Cost	Traditional process	plasma bevel pipe cutting machine	Saving benefit
Beveling processing cost	25$/m (milling)	6.5$/m	↓75%
Equipment occupies	40 square meters (multi-process)	15 square meters	↓62.5%
Labor consumption	120 minutes/pipe	25 minutes/pipe	↓ 79%

 

Packaging & Shipping

Package of cnc plasma cutter:

Water-proof plastic film package with foam protection in each corner.
Solid Seaworthy Wood Box Package with Steel Belt.
Save space as much as possible for container loading. 

Our Advantages

Our Services
# One year warranty for the machine
# Replacing all parts for free during warranty
# If nessessary, provide door to door service to your country
# 12 hours on line service
# Replying your email and offer tecnical service within 24 hours
 

FAQ

Question 1:How long about the machine's guarantee ?

Answer :1 year

Question 2:How about your after service ?

Answer :Technical support by phone, e-mail or MSN around the clock.

Question 3: How can we install the machine?

Answer :Friendly English version manual and operation video CD disk.

Question 4: How about the payment terms?

Answer:30% T/T for deposit, 70%T/T paid before shipping. T/T, West Union, Paypal

Question 5: Do You Arrange Shipment For The Machines?

Answer: Yes, dear esteemed customers, for FOB or CIF price, we will arrange shipment for you. For EXW price, clients need to arrange shipment by themselves or their agents.

Company Profile

About us: 

1-Brands and variety of consumables:
We are producing replacements of Hypertherm, Lincoln, kaliburn, Thermal Dynamics, P80 and Chinese brands, including plasma electrode, plasma nozzle, swirl ring, plasma shield and retaining cap. 
We use high-quality hafnium wire to ensure long service life and good cutting effect. Our product is affordable and can also ensure excellent performance.
2-Machines:
We have been specialized in CNC equipment and laser equipment more than 10 years. We can provide you products with high quality and low price. Our products include CNC plasma cutter, fiber laser cutter, laser welding machine, laser cleaning machine as well as related consumable material. 
3- Business philosophy:
We want to build long-term relationships with customers rather than developing one-off deals.
By providing our products to help you succeed in your endeavors.
The core idea of ALLWIN is our commitment to achieving mutual success for our customers, shareholders, and employees through collaboration.
4-We are sure that one of our products is that you are looking for. We also welcome you to visit our factory!